What Is Dunnage in Warehousing and Why It Matters

When it comes to warehousing and shipping, protecting your products is just as important as storing or moving them. That’s where dunnage comes in. But what is dunnage, and why is it such a big deal in logistics?

Let’s break it down.

What Does Dunnage Mean?

In simple terms, dunnage refers to the materials used to protect goods during storage, handling, and shipping. It fills empty spaces, cushions fragile items, keeps products in place, and helps prevent damage. Dunnage can be something as light as crumpled paper or as heavy-duty as metal supports—what matters most is choosing the right kind for your needs.

In the warehouse, it might be used inside boxes, between items on pallets, or even inside containers during transport. It plays a key role in keeping things safe and secure from the moment they’re packed to the moment they’re delivered.

Why it Matters in the Warehouse

This may seem like a small detail, but it makes a big difference across your supply chain. Here’s why it matters:

• Prevents damage – Dunnage keeps items from shifting, rubbing, or breaking during transit.
  
• Saves money – Fewer damaged goods means fewer returns, replacements, and unhappy customers.
  
• Supports efficiency – Proper dunnage helps warehouse staff pack and stack items faster and more safely.
  
• Protects your brand – Damaged deliveries hurt your reputation. Good packaging shows customers you care.
  
• Improves sustainability – Reusable or recyclable options can reduce waste.
  

Types of Dunnage in Warehousing

There’s no one-size-fits-all when it comes to dunnage. Different products, packaging styles, and shipping methods call for different materials. Here are some of the most common types:

Paper Dunnage

Lightweight and cost-effective, paper is great for filling space or lightly cushioning items that aren’t too fragile.

Foam Dunnage

Foam is soft but strong. It’s perfect for protecting electronics, glass, or other delicate items that need more shock absorption.

Bubble Wrap

One of the most familiar types, bubble wrap adds cushioning and prevents breakage, especially for smaller or fragile products.

Air Pillows

These inflatable plastic cushions are commonly used in e-commerce packaging. They’re lightweight, easy to use, and great for filling empty space in boxes.

Corrugated Inserts or Cardboard

Cardboard inserts help add structure and separate layers inside boxes or crates. They’re also fully recyclable, making them a sustainable option.

Plastic Dunnage

Reusable and durable, it is often used in automotive, industrial, or closed-loop shipping systems.

Wood Dunnage

Wood pieces are used to brace and support heavy or oversized items, often on pallets or in shipping containers.

Metal Dunnage

For large, high-value, or oddly shaped products, metal dunnage provides maximum strength and can be custom-designed to fit specific items.

Tips for Picking the Right Material

Picking the right dunnage comes down to a few key factors:

• How heavy or fragile is the item?
  
• How far will it travel?
  
• What’s your budget?
  
• Are you aiming for reusable or recyclable materials?
  

Balancing cost with protection is key. Too little dunnage can lead to damage, but using too much can slow down packing or add unnecessary weight.

Final Thoughts

So, what does dunnage mean in warehousing? It means protecting your products, keeping your supply chain running smoothly, and delivering on your promises to customers.

Whether you're shipping fragile goods or loading up pallets for cross-country delivery, the right dunnage can make all the difference.

If you're looking for ways to improve your packaging strategy or reduce product damage, we’re here to help. Reach out to Fast Fulfillment to learn how we support smart, efficient shipping from the warehouse to the customer’s door.